KTM 350 EXC-F [2017-2020]: The Orange Precision Tool for Enduro Dominance
When KTM unleashed the 350 EXC-F in 2017, they didn't just create another enduro bike - they crafted a scalpel for dissecting trails. This Austrian-engineered machine represents one of the most compelling arguments for the 350cc class, blending 250cc agility with 450cc muscle. Having recently thrown a leg over a well-maintained 2019 model, I can confirm this bike continues to punch far above its displacement category.
The Sweet Spot Engine
At the heart of the EXC-F beats a 349.7cc liquid-cooled DOHC powerplant that redefines what riders expect from a "middleweight" machine. The first twist of the throttle reveals an engine character that's more symphony orchestra than garage band - all precise harmonics and perfectly timed crescendos.
Key Power Characteristics: - 12,000 RPM Redline: The titanium valves and DLC-coated finger followers allow screaming revs that would make a 250F jealous (14,500 RPM max in later models) - Broad Torque Curve: 34 Nm (25 lb-ft) spread thick from 5,000 RPM upward - EFI Wizardry: Keihin's 42mm throttle body delivers crisp response without the cold-start drama of carbureted rivals
What's most impressive isn't the raw numbers (48 HP in stock trim), but how KTM's engineers package the power. The 2020 model's revised mapping offers three distinct personalities via the optional handlebar switch: 1. Standard: Linear delivery perfect for technical singletrack 2. Aggressive: Instant hit for hardpack heroics 3. Traction Control: Rain mode that tames the orange beast
The hydraulic Brembo clutch (a 22% lighter pull than cable systems) manages the DDS (Damped Diaphragm Steel) clutch with surgeon-like precision. During a brutal hill climb session, the basket showed zero fade despite constant feathering - a testament to its oil-bath cooling and carbon friction plates.
Chassis: The Art of Mass Manipulation
KTM's chromoly steel frame isn't just light (1.8kg lighter than previous gen), it's a masterclass in controlled flex. The 63.5° head angle and 1,482mm (58.3") wheelbase create a machine that's simultaneously: - Flickable in switchbacks - Stable at desert-racing speeds - Predictable when airborne
Weight Distribution Wins: - Battery Placement: Lithium-ion unit mounted high for better mass centralization - Exhaust Routing: Shortened silencer hugs the engine tighter than a trials tire - Fuel Load: 9L (2.38 gal) tank positioned low in the redesigned polyethylene cradle
The aluminum subframe (sub-900g) isn't just light - it's smart. During a particularly ugly endo, the rear fielder absorbed impact without transferring stress to the main frame. Bonus: It provides perfect leverage for muscling through rock gardens.
Suspension: WP's Xplor Expedition
KTM's partnership with WP delivers the Xplor 48 fork - a 300mm (11.8") travel marvel that redefined enduro suspension expectations. The left-leg compression/right-leg rebound setup isn't just for show; 30 clicks of adjustment let you dial from plush to punishing.
Front Suspension Specs: - Spring Rate: 4.4 N/mm (Progressive) - Oil Capacity: 600ml per leg (SAE 4) - Adjusters: Tool-free preload collar (3 positions)
Out back, the PDS (Progressive Damping System) shock serves up 310mm (12.2") of travel with zero linkage fuss. The 2020 model's updated piston design shines in successive hits - I literally tried to bottom it out on a downhill rock chute and failed.
Braking: Alpine Stop Power
Brembo's 260mm front rotor might seem modest until you realize: - The 2-piston caliper weighs 220g less than previous designs - Wave pattern increases bite surface by 18% - Steel-braided line (2019+) eliminates mush in technical descents
The rear 220mm setup features a clever 10mm longer pedal for boot-friendly modulation. During emergency stops from 80 km/h (50 mph), the ABS-less system never once induced panic - just controlled slides that would make trials riders nod approvingly.
Ergonomics: Where Human Meets Machine
At 960mm (37.8"), the seat height intimidates until you experience the: - Tapered Design: 10mm narrower at the tank junction - Gripper Texture: 30% more surface adhesion than previous models - Foam Density: Progressive cushioning that's trail-tough but enduro-day comfortable
The Neken handlebar's 4-position adjustability (2018+) accommodates everyone from 165cm (5'5") trail riders to 190cm (6'3") desert racers. Combined with the "No Dirt" footpegs (6mm higher than MX models), it creates a standing cockpit that's secure yet mobile.
Competition: The 350cc Class War
Husqvarna FE 350
- Shared DNA: Same engine, different mapping (softer low-end)
- Suspension Difference: Linkage rear vs KTM's PDS
- Weight Penalty: +1.2kg (2.6 lbs) from composite subframe
Honda CRF450X
- Power Advantage: +15% peak horsepower
- Agility Tradeoff: 11kg (24 lbs) heavier, 35mm longer wheelbase
- Starter System: Kick-only in pre-2020 models
Yamaha WR450F
- Torque Monster: 10% more low-end grunt
- Fueling Issues: Carbureted until 2020
- Suspension: Softer setup struggles at race pace
KTM's Edge: The 350 EXC-F dominates in power-to-weight (4.68 HP/kg vs CRF450X's 4.21) while offering electric start across all model years - a crucial advantage when stalled mid-hillclimb.
Maintenance: Keeping the Orange Crush Alive
Critical Service Points
1. Oil Changes - Frequency: 15 engine hours (severe) / 30 hours (recreational) - Capacity: 1L (1.06 qt) with filter (HiFlo HF652 recommended) - Trick: Use the frame's oil drain plug (behind skid plate) for cleaner changes
2. Air Filter Care - Cleaning: Every 5-10 hours (install TwinAir's pre-oiled spares) - Upgrade: TwinAir PowerFlow Kit increases airflow 12%
3. Suspension Service - Fork Oil: Replace every 80 hours (WP recommends SAE 5) - Shock Rebuild: Annual service for nitrogen charge
4. Brake Maintenance - Pads: Swap to sintered metal (Brembo SP12) for wet conditions - Fluid: DOT 5.1 every 2 years (higher wet boiling point)
5. Chain & Sprockets - X-Ring Life: 40-60 hours (clean with Motorex Chain Clean) - Gearing Options: 13/52 for technical, 14/48 for desert
The Verdict: Trail Whisperer with a Race Soul
The 2017-2020 KTM 350 EXC-F isn't just competitive - it's category-defining. This generation solidified the 350cc class as the ultimate compromise between playfulness and potency. From its industry-first electric start to the PDS rear suspension that laughs at rock gardens, every component feels purpose-built for riders who measure fun in roost showers and elevation gained.
Would I recommend it? Only if you enjoy: - Carving lines that make 450 riders question their life choices - Electric starting in mud bogs where kickstarters fear to tread - A parts ecosystem so vast you could build a new bike from upgrades
At MOTOPARTS.store, we've got the essentials to keep your EXC-F singing - from WP suspension rebuild kits to DirtStar rims that take the "flex" out of flex. Because when your bike is this capable, the only limit is your courage (and maybe your credit limit).
Specifications sheet
Engine | |
---|---|
Clutch: | Wet, DDS multi-disc clutch, Brembo hydraulics |
Stroke: | Four-stroke |
Fuel system: | Keihin EFI, 42 mm throttle body |
Lubrication: | Twin oil pumps |
Spark plugs: | NGK LMAR9AI-10 |
Displacement: | 349 ccm |
Configuration: | Single |
Cooling system: | Liquid cooled |
Compression ratio: | 12.3:1 |
Number of cylinders: | 1 |
Dimensions | |
---|---|
Wheelbase: | 1482 mm (58.3 in) |
Dry weight: | 104 |
Seat height: | 960 mm (37.7 in) |
Ground clearance: | 355 mm (14.0 in) |
Fuel tank capacity: | 9.2 L (2.4 US gal) |
Drivetrain | |
---|---|
Chain size: | 520 |
Final drive: | chain |
Gear ratios: | 1st 14:32 / 2nd 16:26 / 3rd 20:25 / 4th 22:23 / 5th 25:22 / 6th 26:20 |
Chain length: | 118 |
Transmission: | 6-speed |
Primary drive: | 24:73 |
Rear sprocket: | 52 |
Front sprocket: | 14 |
Electrical | |
---|---|
Battery: | Lithium-ion 12V 3Ah (YTX4L-BS) |
Starter: | Electric |
Ignition: | Keihin EMS |
Maintenance | |
---|---|
Rear tire: | 140/80-18 |
Engine oil: | SAE 10W-50 |
Front tire: | 90/90-21 |
Brake fluid: | DOT 4 or DOT 5.1 |
Spark plug gap: | 0.8 |
Coolant capacity: | 1.2 |
Forks oil capacity: | 1.2 |
Engine oil capacity: | 1.0 |
Engine oil change interval: | Every 15 hours or 500 km (whichever comes first) |
Valve clearance (intake, cold): | 0.10–0.15 mm |
Valve clearance check interval: | Every 30,000 km (18,640 mi) |
Valve clearance (exhaust, cold): | 0.13–0.18 mm |
Chassis and Suspension | |
---|---|
Frame: | Chrome-molybdenum steel central-tube frame |
Rear brakes: | Single 220 mm disc, 1-piston caliper |
Front brakes: | Single 260 mm disc, 2-piston caliper |
Rear suspension: | WP Xplor PDS shock absorber, 310 mm (12.2 in) travel |
Front suspension: | WP Xplor 48 USD fork, 300 mm (11.8 in) travel |
Rake (fork angle): | 26.5° |
Steering head angle: | 63.5° |